NEW HEAD OFFICE & FACTORY FACILITY

    NEW HEAD OFFICE& FACTORY FACILITY

    New Head Office & Factory Facility
    (Opened on the 22nd of September, 2016)
    Lot Area: 14,000㎡ Floor Space:4,500㎡
    Our new factory combines Head Office,
    Machining and Assembly+Press buildings.

    Our new Sasayama HQ facility combines our Head Office with factory facilities in one location.
    Our new factory consists of Head Office, Machining and Assembly+Press buildings with Lot Area of 14,000㎡, Floor Space of 4,500㎡
    This allows us to produce stamping dies of the highest quality more efficiently, and deliver dies to our customers sooner than ever. We only use the highest quality and state of the art machines for our die manufacturing.

    New Company Logo

    Re-branded with an English Logo in order to reflect our global activities and expressed it with the light sign board of Company's new building.

    New Head Office & Factory Facility

    INTEGRATED DEVELOPMENT ENVIRONMENT FOR DESIGNING DIES AND IMPROVING SECURITY.

    Comfortable working environment allows for focusing on work and higher productivity

    INCREASED THE INTENSITY OF RESERCHING AND DEVELOPMENT OF DESIGN AND ENGINERRING

    New facility allowed us to greatly reduce inefficiency of splitted design work and manufacturing work elements between the 2 sites by aggregation of the elements in one place.

    New Head Office & Factory Facility

    1600ton1000ton,600ton TRYOUT PRESS MACHINE (AIDA ENGINEERING, LTD.)

    1. Bolster size: 4500×1800、3500×1800、3000×1500
    2. Largest Progressive DIE Press machine
      in Japan
    3. Compatible with Ultra High Tensile Strength Steel with a Leveller-feeder

    1600ton1000ton,600ton TRYOUT PRESS MACHINE (AIDA ENGINERING)

    LARGE CRANE to SMALL CRANE

    Several kinds of Cranes are available; 20 ton Overhead Crane thru the Semi-Portal and Parent-Child Cranes.

    LARGE ASSEMBLY SPACE FOR LARGE DIE

    Enabled the large die handling and safety to coexist

    LARGE CRANE to SMALL CRANE

    LALarge Press Machines

    1600ton, 1000ton, 600ton TRYOUT PRESS MACHINES
    (AIDA ENGINEERING, LTD.)

    LALarge Press Machines

    In recent years, there's a clear movement of light-weighting in automotive industry for the purpose of improving the fuel efficiency. In line with it, all of Japanese major car manufacturers are proceeding to abopt Ultra-High Tensile Strength Materials. Eventually the stamping dies to produce such automotive parts are becoming bigger in size, therefore in order to respond to it, at Sasayama we introduced the large press machines such as 1600ton, 1000ton and 600ton for trial pressing. All those presses are equipped with Leveller-Feeders respectively so that they are compatible with Progressive Dies.

    1600ton PRESS MACHINE

    Bolster size:4500×1800
    Equipped with a Leveller-feeder compatible with Thick Ultra High Tensile Strength Steel Sheet
    Largest PRG DIE Press machine in Japan

    1600ton TRYOUT PRESS MACHINE

    1000ton PRESS MACHINE

    Bolster size:3500×1800
    Stroke speed ~60spm
    Equipped with a Leveller–feeder compatible with up to 1200mm wide steel sheet
    Compatible with PRG DIE

    1000ton TRYOUT PRESS MACHINE

    600ton SERVO PRESS MACHINE

    Bolster size:3000×1500
    Equipped with a Leveller-feeder and compatible with PRG DIES
    Equipped with DIE CUSHION
    Tryout pressing equivalent to the customer's mass-producing conditions possible by inputting the assigned slide motion to SERVO PRESS
    Willing to respond to the customer's requirement for DIES making use of the unique characteristics of SERVO PRESS and such joint development

    600ton TRYOUT PRESS MACHINE

    Large-Sized Double-Column Machining Center (5-Sided Applications)

    Large-Sized Double-Column Machining Center (5-Sided Applications)

    LARGE-SIZED DOUBLE-COLUMN MACHINING CENTER
    Equipped with Pallet Changer
    Side cutting work available by 90° angular head

    LARGE-SIZED DOUBLED-COLUMN MACHINING CENTRES *5-Sided Applications(OKUMA)

    Bed size:5000×2500
    Equipped with Pallet Changer → Continuous 24-hour operation by off-line set-up
    Side cutting work available by 90° angular head

    LARGED-SIZED DOUBLED-COLUMN MACHINING CENTERS(5-Sided Applications) LARGED-SIZED DOUBLED-COLUMN MACHINING CENTERS(5-Sided Applications)

    Long hours, continuous operation with a 120-piece auto tool changer (ATC)
    Newly installed in 2016, aiming for further manufacturing leadtime reduction

    LARGED-SIZED DOUBLED-COLUMN MACHINING CENTERS(5-Sided Applications)

    LARGED-SIZED DOUBLED-COLUMN MACHINING CENTERS(OKUMA)

    Bed size: 5000x2500
    Overhauled this covertional high-rigid type machine in 2016, and now it looks new

    LARGED-SIZED DOUBLED-COLUMN MACHINING CENTERS(OKUMA)

    MACHINING CENTER ROBOT CELL PRODUCING SYSTEM Center Robot(μMMC )

    MACHINING CENTER ROBOT CELL PRODUCING SYSTEM Center Robot μMMC

    MACHINING CENTER ROBOT CELL PRODUCING SYSTEM Center Robot
    6-Station Machining Centers
    (One of them: 5-Axis Machining Center)
    High precision machining by operating in a Thermostatic room
    Automatic workpiece exchange by dynamic Articulated Robot

    MACHINING CENTER ROBOT CELL PRODUCING SYSTEM Center Robot μMMC (MAKINO)

    1. 6-Station Horizontal Machining Centers
      (One of them: 5-Axis Horizontal Machining Center)
    2. High precision machining by operating in a Thermostatic room

    Thanks to this stable temperature condition, 90 stage palette
    stocking and the robot equipment, high precision machining and
    high productivity are now coexisting not only for the die
    manufacturing but also for machining for other industries.

    MACHINING CENTER ROBOT CELL PRODUCING SYSTEM

    5-Axis Vertical Machining Center

    *Please push for starting movie

    SUPER PRECISION HIGH RECIPROCATING FORMING GRINDER SGC840α(NAGASE INTEGREX)

    Ultra-Surface grinding(die plates, etc.)

    Machining of workpieces in size of 600×300、800×400 is possible with high repeatability and submicron flatness and parallelism.

    SUPER PRECISION HIGH RECIPROCATING FORMING GRINDER  SGC840α (NAGASE INTEGREX)

    Ultra-Precision grooving machining and form fabrication

    High repeatability to the submicron enables accurate grooving and form fabrication of connectors, etc.

    Ultra- Precision grooving machining and form fabrication

    Contouring and shape fabricating

    Contouring by simultaneous control of vertical/cross axes and shape fabricating by simultaneous control of vertical/longitudinal axes are possible with outstanding accuracy.

    On-the-Machine 3D Measurement↓

    Contouring and shape fabricating

    Ultra mirror finish machining
    (for press and resin dies, etc. )

    Accurate infeed is possible even for high-number grinding wheels. Furthermore, mechanical fluctuation is eliminated to achieve higher quality.

    Ultra-mirror fishing machining (for press and resin dies, etc. )

    Benefits of BAKUSAKU system

    This Super Precision Forming Surface Grinder materializes the revolutionary grinding work and its advantages can be summarized as below:

    Increases machining efficiency

    Several times higher machining efficiency in surface and form grinding than ever

    Improves efficiency and accuracy in grinding hard-to-cut materials

    Hard-to-Cut materials:
    Hard Metal, SiC, Alumina, Other Ceramics, SUS, Inconel, etc.

    Prevents accuracy deterioration caused by grinding heat

    Suppresses distortion and warping of the workpiece

    Realizes several times faster grinding

    Several times deeper grinding depth or faster feed speed compared with conventional machining realized and reduces the operation time drastically, thanks to the new coolant mechanism and other improvements